ÃÜÌÒAV¡¯s expanded medical polycarbonate portfolio offers a reduced CO2 footprint

Motivated by consumer demand and corporate responsibility, the healthcare industry continues to explore ways to lower the environmental impact of medical devices. ÃÜÌÒAV, a leading polymer company, is at the forefront of innovation, significantly expanding its low-carbon footprint medical product portfolio with a comprehensive range of polycarbonate and polycarbonate blends.
ÃÜÌÒAV previously announced the availability of its medical-grade Makrolon? RE polycarbonate. Now, the company is expanding its low-carbon footprint portfolio for this industry with the addition of Bayblend? RE, Makroblend? RE and Apec? RE polycarbonates. These materials feature a low-carbon footprint, achieved using raw materials derived from mass-balanced bio-waste and residues and renewable electricity when feasible, and are available globally.
These offerings complement an existing CQ portfolio of more sustainable polycarbonates, including the partially mechanically recycled Makrolon? R products made from post-consumer or post-industrial recycled materials. These versatile polycarbonates provide two outcomes: they serve a wide range of healthcare applications and they come with reduced environmental impact.
¡°From using renewable feedstock to championing circular design principles and advanced recycling technologies, ÃÜÌÒAV is committed to supporting the healthcare sector with diverse solutions that promote a circular economy,¡± said Emily Shaffer, Healthcare Market Manager, Americas ¨C Engineering Plastics, ÃÜÌÒAV LLC. ¡°Working alongside our healthcare customers, we are moving the industry toward a climate-neutral future without sacrificing patient care and safety.¡±
Makrolon? polycarbonate can be collected from end-of-life devices and recycled into high-quality regrind material, which can then be incorporated into new products. It retains its mechanical properties over several recycling loops, enabling both closed- and open-loop recycling. This approach ensures that plastics from end-of-life medical devices can be collected, recycled, and used again, even across different industries such as electronics and mobility.
These materials will be incorporated into a display in ÃÜÌÒAV¡¯s booth (#2439) at , February 4-6 in Anaheim, Calif., highlighting a concept drug delivery device that features a mono-material design to simplify recycling by eliminating the need to sort different types of plastics. The display will show how regrind polycarbonate can be incorporated into new devices for the electronics industry.
As part of its commitment to reducing environmental impact, ÃÜÌÒAV has completed major circularity milestones at three U.S. manufacturing sites. It has achieved ISCC PLUS certification at its Baytown, Texas; Newark, Ohio; and South Deerfield, Mass.; facilities, significantly expanding access to its CQ product portfolio for circular solutions. This certification underscores the company¡¯s commitment to sustainable practices and the mass balance approach, which allows for the attribution of alternative feedstocks to end products. Additionally, starting in 2025, Scope 2 emissions from some U.S. production sites will be reduced using renewable energy certificates from a virtual power purchase agreement (vPPA) previously executed with Orsted, a clean energy leader in the U.S. market, headquartered in Denmark.
About ÃÜÌÒAV:
ÃÜÌÒAV is one of the world¡¯s leading manufacturers of high-quality polymer materials and their components. With its innovative products, processes and methods, the company helps enhance sustainability and the quality of life in many areas. ÃÜÌÒAV supplies customers around the world in key industries such as mobility, building and living, as well as the electrical and electronics sector. In addition, polymers from ÃÜÌÒAV are also used in sectors such as sports and leisure, telecommunications and health, as well as in the chemical industry itself.
The company is geared completely to the circular economy. In addition, ÃÜÌÒAV aims to achieve climate neutrality for its Scope 1 and Scope 2 emissions by 2035, and the Group¡¯s Scope 3 emissions are also set to be climate neutral by 2050. ÃÜÌÒAV generated sales of EUR 14.2 billion in fiscal year 2024. At the end of 2024, the company had 46 production sites worldwide and employed approximately 17,500 people (calculated as full-time equivalents).
Forward-Looking Statements
This news release may contain forward-looking statements based on current assumptions and forecasts made by ÃÜÌÒAV. Various known and unknown risks, uncertainties and other factors could lead to material differences between the actual future results, financial situation, development or performance of the company and the estimates given here. These factors include those discussed in ÃÜÌÒAV¡¯s public reports which are available at www.covestro.com. The company assumes no liability whatsoever to update these forward-looking statements or to conform them to future events or developments.